توضیحات محصول
توضیحات محصول
| مواد: | 45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc |
| Process: | The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different products. |
| Heat Treatmente: | Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the different materials. |
| Testing Equipment | Rockwell hardness tester 500RA,
Double mesh instrument HD-200B & 3102, Gear measurement center instrument CNC3906T other High precision detection equipments |
| Certification | 0.1-90 kg |
| Casting Size: | Max linear size: 1200 mm, Max diameter size: 600 mm |
| Machining tolerace: | GB/T19001-2016/ISO9001:2015 |
| Machining surface roughness: | Ra0.8 ~ 6.3 um |
| Material standard: | GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR |
| Usage: | Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, forklift, transportation equipment and various gear reducers.etc |
| Quality control: | 100% inspection before packing |
| Manufacture Standard | 5-8 Grade ISO1328-1997. |
Company Profile
SIMIS CASTING, established in year of 2004, is a professional foundry, including integrating development and production together, specialized in producing various kinds of investment casting parts, and CZPT parts and forging parts. These casting and forging parts are widely used in automobile industry, railway vehicle, construction machine, municipal works, pipeline, petrochemical industry, mine, electric utility industry and so on.
SIMIS has 6 affiliated casting workshop and 2 professional CNC machining workshops. There are 500 staffs and 40 engineers now in our company. Its annual production capacity for all types of casting parts is about 3000 tons. Holding over 100 sets of advanced casting parts, machining and test equipments.
Gear including planetary gear, spiral gear, bevel gear, spiral bevel gear, helical gear, spur gear, helical spur gear, conical gear, CZPT pinion gear, conical CZPT and bevel gear, worm gear and shaft, we can make standard thickness gear 1 to 8 Module, 1M12, 2M20, 2.5M25, 3M30, 4M40, 5M50, 6M60, 8M80. Non-standard thickness 2 to 8 Module: 2M16, 2.5M20, 3M20, 4M30, 4M35, 5M40, 5M30, 6M40, 6M50, 8M60. We can also make customized gear according to your drawing or sample.
چرخدنده including simplex sprocket, duplex sprocket, triplex sprocket, and has 45 steel finished hole sprocket, 06B 06C 08A 08B 08C 10A 12A 16A 24A sprocket and so on.We can also make customized gear according to your drawing or sample too.
Welcome you come to visit us for customized various types of non-standard gear, sprocket synchronous wheel, helical gear, bevel gear, shaft, worm gear and other products with the lowest quality!
زمینه کاربرد
Testing Ability
| Dimensional | Non-Destructive Tests(N.D.T.) | Chemical & Mechanical |
| Surface Roughness Test | Dye Penetrant | Chemical analysis |
| Microscopic Measurement | Radiography (RT) | Metallography |
| 3D ScHangZhou | Magnetic Particle (MT) | Tensile Strength |
| CMM | Ultra-Sonic (UT) | Yield Strength |
| Impact Test | Hardness Test | Elongation Rate |
| Shrinkage Rate |
سوالات متداول
Q1:Are you manufactory or trade company?
A1: We are an enterprise integrating manufacturer and trade for many years already in ZheJiang province, China. And we are AAA grade credit enterprise, and also we have cooperative plants to provide other services such as plating and coating .
Q2: How could I get a free quotation?
A2:Please send us your drawings by Alibaba or email. The file format is PDF / DWG / STP / STEP / IGS and etc. IF there are no drawings, we can make the drawings according to your samples!
Q3:How to control quality?
A3:First, all raw materials are inspected by the quality control department before they are put into storage. Second, during the casting process, 3 times of spectral analysis were performed at the front, middle and back respectively. Third, after the parts are cleaned, perform a first visual inspection to check whether the product has casting defects before sending it to the next process. Fourth, conduct a comprehensive QC inspection of each part before shipment, including chemical composition, mechanical properties and other specific tests. Transactions can be through Alibaba’s trade assurance.
Q4:Can we have our Logo or company name to be printed on your products or package?
A4:Sure. Your Logo could be printed on your products by Hot Stamping, Printing, Embossing, UV Coating, Silk-screen Printing or Sticker.
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| استاندارد یا غیر استاندارد: | Nonstandard |
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| کاربرد: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, Rolling Sprocket |
| سختی: | سطح دندانه سخت شده |
| نمونهها: |
US$ 5/Piece
۱ قطعه (حداقل سفارش) | Order Sample |
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| سفارشی سازی: |
موجود است
| درخواست سفارشی |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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الزامات نگهداری برای مجموعه چرخدنده چیست؟
نگهداری صحیح از مجموعه چرخدنده برای اطمینان از عملکرد بهینه و طول عمر آن ضروری است. در اینجا چند نکته برای نگهداری آورده شده است:
- نظافت منظم: مجموعه چرخدنده را از آلودگی، کثیفی و جرم تمیز نگه دارید. مرتباً چرخدندهها و زنجیر را پاک کنید تا از تجمع جرم که میتواند منجر به سایش سریع شود، جلوگیری شود.
- روغن کاری: برای کاهش اصطکاک و سایش، از روانکنندهی مناسب روی زنجیر و چرخدندهها استفاده کنید. روانکاری همچنین به حفظ عملکرد روان و جلوگیری از خوردگی کمک میکند. با این حال، از روانکاری بیش از حد خودداری کنید، زیرا گریس بیش از حد میتواند آلودگی بیشتری را جذب کند.
- کشش زنجیر: کشش زنجیر را مرتباً بررسی کنید. یک زنجیر شل میتواند منجر به لغزش و آسیب به چرخدندهها شود، در حالی که یک زنجیر بیش از حد سفت میتواند سایش و فشار روی قطعات را افزایش دهد. کشش زنجیر را طبق دستورالعمل سازنده تنظیم کنید.
- بازرسی: به صورت دورهای چرخدندهها و زنجیر را از نظر علائم سایش، آسیب یا کشیدگی بررسی کنید. برای جلوگیری از مشکلات بیشتر، هرگونه قطعه فرسوده یا آسیبدیده را فوراً تعویض کنید.
- همترازی: از تنظیم صحیح چرخدندهها و چرخها اطمینان حاصل کنید. عدم تنظیم میتواند منجر به سایش ناهموار و کاهش راندمان شود. در صورت نیاز، تنظیم را تنظیم کنید تا انتقال قدرت روان حفظ شود.
- قطعات فرسوده را تعویض کنید: با گذشت زمان، چرخدندهها و زنجیرها به دلیل استفاده منظم فرسوده میشوند. برای حفظ عملکرد بهینه، چرخدندهها یا زنجیرههای فرسوده را با چرخدندههای جدید از تأمینکنندگان معتبر جایگزین کنید.
- ملاحظات زیستمحیطی: در برخی کاربردها، قرار گرفتن در معرض محیطهای خشن یا دماهای بسیار بالا ممکن است نیاز به نگهداری و بازرسی مکرر داشته باشد.
با رعایت این شیوههای نگهداری، میتوانید طول عمر مجموعه چرخدنده را افزایش داده و عملکرد قابل اعتماد آن را در کاربردهای مختلف تضمین کنید.
Using a Belt Sprocket in Place of a Chain Sprocket with a Wheel
Yes, in many cases, a belt sprocket can be used in place of a chain sprocket with a wheel, provided that the system is designed to accommodate the change.
Both chain sprockets and belt sprockets serve the same fundamental purpose of transferring rotational motion and power between the wheel and the driven component. However, there are some important considerations to keep in mind when replacing a chain sprocket with a belt sprocket:
- همترازی: Belt sprockets and chain sprockets must be aligned properly with the wheel to ensure smooth and efficient power transmission. Any misalignment can cause premature wear and reduce the system’s overall performance.
- Tension: Chain-driven systems require specific tension to prevent slack and maintain proper engagement between the sprockets and the chain. Belt-driven systems, on the other hand, require appropriate tension to prevent slippage. Ensuring the correct tension for the specific type of sprocket is crucial for reliable operation.
- Load Capacity: Consider the load capacity and torque requirements of the system when selecting a belt sprocket. Belt sprockets may have different load-carrying capabilities compared to chain sprockets, and using the wrong type can lead to premature wear or failure.
- Speed and RPM: Belt-driven systems may have different operating speeds and RPM limits compared to chain-driven systems. Ensure that the selected belt sprocket can handle the desired rotational speed without exceeding its design limitations.
- System Design: Changing from a chain-driven system to a belt-driven system (or vice versa) may require modifications to the overall system design, including the size of the sprockets and the layout of the system. Consult with an engineer or a qualified professional to ensure that the replacement is appropriate and safe.
Overall, replacing a chain sprocket with a belt sprocket can be a viable option in certain applications. However, it’s essential to consider the factors mentioned above and evaluate the compatibility of the new sprocket with the existing system to achieve optimal performance and longevity.
Eco-Friendly Materials for Manufacturing Wheels and Sprockets
Yes, there are eco-friendly materials used for manufacturing wheels and sprockets. As industries strive to reduce their environmental impact and promote sustainability, manufacturers are exploring alternative materials that are more environmentally friendly. Some of the eco-friendly materials used for manufacturing wheels and sprockets include:
1. Recycled Materials:
Using recycled materials, such as recycled plastic or metal, can significantly reduce the demand for virgin raw materials and lower the overall carbon footprint. These materials are obtained from post-consumer or post-industrial waste and processed to create new products, reducing the need for new resource extraction.
2. Biodegradable Materials:
Biodegradable plastics, such as PLA (polylactic acid) and PHA (polyhydroxyalkanoates), are derived from renewable plant sources and can break down naturally in the environment. These materials are gaining popularity for applications where disposal or end-of-life considerations are critical.
3. Sustainable Composites:
Manufacturers are developing sustainable composite materials that combine renewable fibers, such as bamboo, hemp, or flax, with biodegradable resins. These composites offer good strength and rigidity while being more environmentally friendly compared to traditional fiber-reinforced plastics.
4. Natural Materials:
In some cases, natural materials like wood or bamboo are used to create sprockets and wheels for specific applications. These materials are renewable and biodegradable, making them a more sustainable choice.
5. Low-Toxicity Materials:
Some eco-friendly materials focus on reducing the use of harmful chemicals during manufacturing. Low-toxicity materials are not only better for the environment but also for the health and safety of workers involved in the production process.
When selecting eco-friendly materials for wheels and sprockets, it’s essential to consider factors such as the specific application, load-bearing requirements, and the material’s end-of-life characteristics. Manufacturers and users can contribute to environmental sustainability by opting for these eco-friendly alternatives in their machinery and equipment.
editor by CX 2024-01-16
