EP offers a complete selection of modular servo gearboxes /worm reducers. The modular style allows for configurations with motor insight flange and outcome pinion for rack and pinion drives, and also solid productivity shafts, Hollow bore output, and type shafts for all the positioning applications. The modular design allows for common mounting of the gearbox in any orientation.
Servo-Worm Reducers were especially developed for employ with the most recent servo motors found in applications that demand specific positioning and repeatability.
These reducers are suited to applications in material handling, automation, equipment tool, and robotics.
The light weight modular aluminum housing design permits easy machine integration, and excellent heat dissipation. A wide variety of type flanges and couplings can be found to permit easy mounting of almost any servo-motor and custom flanges could be accommodated. Result configurations with pinion, hollow bore, or stable shaft are available and will be configured for type with motor flange, free source shaft, or both no cost input shaft and electric motor flange.
An optimized worm gear tooth design insures great efficiency while at exactly the same time decreasing backlash. Two degrees of backlash are available, Precise or Extra-specific, with backlash levels to less than 3 arc minutes.
Obtainable in 6 sizes
Ratios from 2 to 60:1
Torque Capability up to 4400 Lb.-Ft. (6000 Nm)
Input Boosts to 6000 RPM
Two backlash levels – Precise and Extra-precise.
Modular design appropriate for rack & pinion system
4 input styles
7 output styles
28 possible standard configurations
Wide range of servo gearboxes, made to fit virtually all servo motors on the market
Designed for the highest torsional stiffness and the cheapest angular backlash, to get the utmost torque and overhung loads
Bush with slots and hub clamp for servomotor coupling
Enhanced dimensional compactness due to direct servomotor coupling
Widest range of feasible servomotors coupling dimensions.
The right technical solution because of a comprehensive selection of sizes, gear stages, transmission ratios, designs and non-standard designs.
High-Torque (HT) Servo-Worm Reducers
This standard range of Servo-Worm Reducers are exquisite for use in applications that demand high repeatability, precise positioning and performance. They were particularly developed for use with state-of-the-art servo engine technology, providing restricted integration of the motor to the machine. Angular backlash of less than 1 arc-moments is provided standard.
They can be purchased in four sizes (50 mm to 100 mm center distance) with input speeds up to 5,000 rpm, reduction ratios from 4.75 to 52:1 and output torque capacities up to 885 lb.ft. A wide range of motor couplings and mounting flanges are for sale to assembly to almost all servo motors, and the hollow bore productivity can be utilized to mount outcome shafts, pinion shafts, or other drive elements.
Regular applications for these reducers include precision rotary axis drives, traveling gantries & columns, materials handling axis drives, zero-backlash axis drives and electronic line shafting. Industries served include Material H, ling, Automation, Aerospace, Robotics and Machine Tool.
Gearing: Internal gear style was optimized to supply an angular backlash of less than 1 arc-minutes in assembly, with the option of “in the discipline” adjustable backlash if necessary.
Bearings: Input angular contact bearings for high type speed, and robust output tapered-roller bearings for great radial and axial load capability.
Housing: Light weight aluminum housing once and for all heat dissipation, with essential insight flange for servo motors and common mounting on any encounter.
Output: The end result bore is available with a compression-type hub or a good ISO 9409-1 flange (see dimension webpages). We give you a line of accessories to adjust these outputs to right shafting, Rack & Pinions, or other gearing types.
This gearbox utilizes a 30:1 ratio worm-get reduction for applications that want extremely slow and smooth rotational motion. The worm-drive design not only minimizes backlash but likewise eliminates back-traveling the gearmotor so a position can be kept even when power isn’t applied. The precision ground 3/8” stainless steel output shaft is reinforced by dual 3/8” ABEC 5 ball bearings to support lots from any orientation. The ¼” ABS plastic and aluminium structure provides a rigid framework without adding unneeded weight and is very easily attached to any flat surface by utilizing the bottom mounting tabs. Our Common Spur Gear motors will work with this gearbox (motor distributed separately). The Vertical Shaft Worm-Drive Gearbox is perfect for turn-tables, time-lapse systems and low-acceleration applications that want high precision and torque.
Motor RPM required = 1 / (moments per rotation desired / 30)
Example: 1 / (ten minutes per rotation / 30) = 3 RPM motor had a need to achieve 10 minutes per rotation (in max speed)
now provides an economical right angle gearhead for work with with small NEMA 23 through 56 and similar little metric servo and stepper motors. These reducers happen to be most appropriate for basic action and input speeds of 2000 rpm where profile software costs are a major consideration.
7 sizes with torque capacities up to 684 Nm
12 exact single level ratios from 7:1 to 100:1
2 stage ratios available
Inch or metric result shafts
Hollow output standard, put in shafts optional
2D and 3D drawings available online
Flexible servo motor interface
Clamp-design hub provides zero-backlash electric motor shaft connection
Aluminum diecast casing for low weight
Large productivity bearings accommodate higher radial loads
Inch or perhaps metric hollow bore with keyway, sole and dual plug-found in shafts also available
Double lip productivity seals provide optimum protection against contaminants
Face or base mounting alternatives, bolt on flanges and torque hands also available
Bronze wheels cast about the end result shaft for higher strength
Hardened and surface worm shaft provides smooth operation
Reducer completely sealed for general mounting and long-life lubrication
Two bearing worm support isolates engine bearings from radial and axial loads
Flexible coupling component eliminates motor misalignment and bearing wear
Worm Gears are ideal angle drives providing huge velocity ratios on comparatively short center distances from 1/4” to 11”. When correctly attached and lubricated they function as the quietist and smoothest operating type of gearing. As a result of high ratios likely with worm gearing, optimum speed reduction can be accomplished in fewer space than many other types of gearing. Worm and worm gears are powered by nonintersecting shafts at 90° angles.
EFFICIENCY of worm equipment drives depends to a big level on the helix position of the worm. Multiple thread worms and gears with larger helix angle prove 25% to 50% better than solo thread worms. The mesh or engagement of worms with worm gears creates a sliding action leading to considerable friction and greater loss of efficiency beyond other styles of gearing. The make use of hardened and ground worm swith bronze worm gears boosts efficiency.
LUBRICATION is an essential factor to boost efficiency in worm gearing. Worm equipment action generates considerable high temperature, decreasing efficiency. The number of electricity transmitted at a given temperature boosts as the productivity of the gearing increases. Proper lubrication enhances productivity by lowering friction and heat.
RATIOS of worm gear sets are determined by dividing the number of teeth in the apparatus by the amount of threads. Thus solo threads yield higher ratios than multiple threads. All EP. worm gear sets can be found with either left or right side threads. EP. worm gear sets can be found with Solitary, Triple, Double and Qua-druple Threads.
Safe practices PROVISION: Worm gearing shouldn’t be used as a locking mechanism to carry heavy weights where reversing actions could cause harm or personal injury. In applications where potential harm is nonexistent and self-locking is wanted against backward rotation in that case use of a single thread worm with a minimal helix angle quickly locks the worm equipment drive against backward rotation.
Materials recommended for worms is usually hardened steel and bronze for worm gears. Nevertheless, depending on the application form unhardened steel worms operate adequately and considerably more economically with cast iron worm gears at 50% horsepower ratings. In addition to metal and hardenedsteel, worms are available in nylon, stainless, bronze and aluminum; worm gears are available in steel, hardened steel, stainless, metal, nylon and non-metallic (phenolic).
EP also sells equipment tooth measuring gadgets called GEAR GAGES! Gear Gages lessen mistakes, save time and money when identifying and ordering gears. These pitch templates are available in nine sets to identify all the typical pitch sizes: Diametral Pitch “DP”, Circular Pitch “CP”, Exterior Involute Splines, Metric Module “MOD”, Stub Tooth, Excellent Pitches, Coarse Pitches and Unusual Pitches. Make reference to the section on Equipment GAGES for catalog quantities when ordering.
Right here are few even more write-ups associated with Servo Worm Reducer which could intrigue you.