We – EPG Group the largest worm gearbox, couplings and gears manufacturing facility in China with 5 distinct branches. For far more specifics: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
MY EPA
- Specifications:
| Product | Unit | MY1two00EPA | MY1300EPA | MY1five00EPA |
| Max. Paper Size | mm | 1200*780 | 1300*960 | 1500*1100 |
| Min. Paper Measurement | mm | 350*350 | four hundred*410 | five hundred*410 |
| Max. Die-chopping Size | mm | 1180*760 | 1280*940 | 1480*1080 |
| Max. Speed | sh/h | -5000 | -4600 | -4000 |
| Max. Wor ept Pressure | T | three hundred | 300 | three hundred |
| Max. Paper Thickness | mm | 1-7 | one-seven | one-seven |
| Die-chopping Precision | mm | ±0.five | ±0.5 | ±0.five |
| Complete Electrical power | KW | 22.five | 22.five | 26.five |
| Total Weight | kg | 14500 | 16000 | 19000 |
| General Dimension | mm | 8000*4000*2350 | 9100*4250*2345 | 9600*4700*2400 |
. Functions of the equipment:
Main Functions:
- The Bobst sort reduce construction tends to make the cutting platform movement like a scissor, it will comprehend a full and simpler minimize.
- Main worm gear makes use of alloy copper substance, soon after the seasoned operator’s guide scraping treatment method and stringent normal testing, it can ensures the driving components 10 years daily life.
- The principal chains undertake imported British Renold brand, the differences of 10 chains are less than .2mm.
- The hook up between equipment box and driving shaft adopts sleeve and pin structure guaranteeing a strong link.
- Velocity:
The equipment adopts frequency controller to obtain stepless pace acceleration which can achieve to 4500 times per hour. In the course of actual creation, it can usually operate at 3800 to 4000 occasions for each hour in accordance to the top quality of the board. If the top quality of the paper is very good, a great operator even can work the machine at 4200 times for each hrs with no experience way too hard.
- Safety:
As it is revealed in the photograph of the machine, the machine adopts rear component paper feeding method which keeps the operator away from the die-reducing portion. The mounting and adjustment of the die plate is also accomplished outside the house of the die-chopping part with sensors and detectors at die-cutting element to make sure that the device can not be commenced when the die-chopping plate is at adjustment standing.
In addition to the sensors at die-cutting component, there are sensor or approach switches at window element to make the entire equipment at checking standing to guarantee its security.
- Operation ease:
There is Man-device interface put in in the control panel which will displays the basic safety standing of the machine as properly as malfunctions to aid the operator. Digital camera is also mounted in front of the operator for him/her to keep an eye on the procedure status at the shipping element.
- Major Buildings and Crucial Content Utilised
- Four Principal Massive Areas:
They are referring to: base station, transferring system, higher system and machine wall. The bottom station is manufactured of grey solid iron -HT 200 the transferring system is ductile iron – QT forty two-ten and the machine wall is high quality A3 metal.
- Main Travel:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear types a moving established to make sure steady pressure out place of not much less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching therapy and gear hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-cutting and Creasing Component:
The drive is transferred by means of crank rod to pendulum which will bring the relocating platform to shift up and down to get to die-lower and creasing objective.
The pendulum is produced of large top quality ductile iron. The pendulum axis is done by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 type automatic die-chopping and creasing equipment. In contrast with computerized die-cutting and creasing machine which is used for cardboard die-cutting, this sort of semi-automatic die-slicing and creasing device is primarily utilised for corrugated board which demands significantly less strain for die-slicing, in this scenario fairly some producers have manufactured smaller sized width on the pendulum and smaller diameter on the pendulum shaft. We hold broader pendulum and larger diameter on its shaft to make our machine very last for a more time life.
The die-chopping plate employs 7 mm seventy five Crl plate which has more hardness and existence span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning system to guarantee the boarding conveying exact and steady.
The device utilizes gripper bar kind with 12A extended joints chain which is less in bodyweight and considerably less shock to the intermittent device beneath the precondition to ensure the energy of the chain. The brand of the chain is Renold U.K with large precise and high quality. .
The Gripper bar adopts aviation aluminum with three bridge type- gentle in fat and higher
- Electric powered Element
The electrical elements are developed and assembled according to the European CE common and makes use of globe broad recognized brand items.
- Set up of Die
The die mounting and dismounting adopts facet withdrawing approaches which time saving and simple for operation.
There are two approaches for the fixation of the die-possibly by bolt or clippers which are subject to customer’s tips.
The chase loc ept is pneumatic which is simple, handy and trustworthy.
- Particular Characters of Our Equipment:
- Clever And Specific Front Lay Design:
In comparison with the card board sheet, the corrugated board has more strength. If the corrugated board abnormally reaches to the entrance lay, it will harm the front lay and the gripper bar when the front lay reaches to its maximum position.
Normally the producers will install sensors on this portion to cease the machine when the paper is fed abnormally to the front lay. Nonetheless, when the machine is managing at the substantial pace, the inertia will provide the machine to operate for a even though to make the front lay to its greatest point and then also hurt the entrance lay and the gripper bar.
Our particular layout is that when the irregular board feeding takes place and being detected, the front lay can never ever reaches to its greatest stage which makes free from front lay and gripper bar damages due to the fact of abnormal paper feeding.
As it is our special style, so there is no image to be demonstrated here.
- Optional Shipping and delivery Platform:
According to the requirement of the shopper we can do the delivery system either square variety or E sort (as demonstrated in the image) . If the client has enough pallets, he can decide on sq. kind. If the shopper does have enough pallet, he can decide on, E type platform for which will also supply 4 shipping trolleys.
- Pneumatic Pre-loading and Lifting Action Device:
The pre-loading unit is pneumatic driven. When a single paper dimensions is established, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading unit, you can just push the button and the machine will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Quite some of the die-cutting equipment producers use direct feeding method which is the operator will feed the board straight to the mouth of the gripper. What we have located that the feeding time to the gripper is only .3 seconds which tends to make the board feeding work hard and inaccurate.
Our device makes use of an further dance roller feeding method whose board feeding time can be increase to .6 2nd. Collectively with the conveying areas it tends to make an less complicated work of the operator and more rapidly in effectiveness of the device.
For illustration: If an operator operates the direct feeding semi-computerized die-chopping device at 3300 sheets for every hour, he can easily operate our equipment at 3700 – 4000 sheets for every hour.
V. Conveying Part:
The board gained by the dance roller will go by means of a conveying portion with belt conveying and belt urgent which helps make the board being pressed prior to achieving to the entrance lay.
Just before the board reaches to the front lay, he will be repositioned by the side lay.
By these techniques, the board conveyed by the dance roller will be much more correct and steady when they reach to the gripper bar.
There is also detector to detect the position of the board. If board does not arrive to the entrance lay at normal place, the detector will send signals to end the equipment.
- Striping Part
- Striping is fifty percent striping which can strip off three – edge squander of the board.
- There are higher chase, middle chase and lower chase the place the male, elastic block and feminine die are positioned to strip off the squander.
- None-cease Feeding and Shipping and delivery
This sort of equipment has our patented technique – non-stop feeding and shipping and delivery features which can lessen the wor ept tension of the operator and improve the wor ept efficiency of the device
Underneath this method, the pre-piling is at the facet of the operator. The pre-piled board can be transported below the major pile when the major pile is detected short of paper.
At the shipping portion, when the board is reduce to be about 1 meter, the machine will press the die-cut board pile out of the equipment delivery component so that it is straightforward for the operator to attract them to the specified place without the require of stopping the equipment.
- Configurations:
| Name | Brand and Origin | Remarks |
| Bearing | SKF Swiss | Essential component |
| IKO Japan or HangZhou, China | Not crucial portion | |
| Chain | Renold U.K | Major Chain ( Discrepancy of considerably less than .2 mm for for every 10 chains of device chain size) |
| CHOHO Japan | Other Chain are Choho Japan | |
| Relay | Omron Japan | |
| Contractor, buttons | TELEMECANIQUE France |
|
| Photo Electric Swap | Fotek ZheJiang | |
| Stabilizer | MEANWELL ZheJiang | |
| Variator | Delta ZheJiang | |
| Major Motor | Siemens | Joint Venture |
| PLC | Delta, ZheJiang | |
| Male-machine Interface | Delta | |
| Pneumatic Elements | Dawn, ZheJiang | |
| Rotary Joints | SMC Japan | |
| Motor at feeding and supply | CPG ZheJiang |
/ The use of unique gear manufacturer’s (OEM) portion figures or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating item use and compatibility. Our organization and the outlined substitute parts contained herein are not sponsored, accepted, or created by the OEM. /
