{"id":2853,"date":"2026-04-02T08:16:15","date_gmt":"2026-04-02T08:16:15","guid":{"rendered":"https:\/\/wheelsprocket.xyz\/product\/custom-non-standard-sprockets\/"},"modified":"2026-04-02T08:16:16","modified_gmt":"2026-04-02T08:16:16","slug":"custom-non-standard-sprockets","status":"publish","type":"product","link":"https:\/\/wheelsprocket.xyz\/id\/product\/custom-non-standard-sprockets\/","title":{"rendered":"Custom Non-Standard Sprockets"},"content":{"rendered":"
\n\"Custom<\/p>\n

Custom Sprocket Manufacturing Capabilities<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Capability<\/th>\nRange \/ Specification<\/th>\nNotes<\/th>\n<\/tr>\n<\/thead>\n
Tooth Count<\/td>\nAny (Z=5 to Z=300+)<\/td>\nCNC hobbing & profile grinding<\/td>\n<\/tr>\n
Chain Pitch<\/td>\n4 mm \u2013 101.6 mm<\/td>\nISO, ANSI, DIN, JIS, BS, or custom<\/td>\n<\/tr>\n
Outer Diameter<\/td>\n20 mm \u2013 2000 mm<\/td>\n<\/td>\n<\/tr>\n
Bore<\/td>\n5 mm \u2013 500 mm<\/td>\nFinished, keyway, spline, or polygon<\/td>\n<\/tr>\n
Material<\/td>\nC45, 40Cr, 20CrMnTi, SS304, SS316, Cast Iron, Bronze<\/td>\nOther on request<\/td>\n<\/tr>\n
Heat Treatment<\/td>\nInduction, carburising, through-hardening, nitriding<\/td>\n<\/td>\n<\/tr>\n
Surface<\/td>\nBlack oxide, zinc, dacromet, nickel, hard chrome<\/td>\n<\/td>\n<\/tr>\n
MOQ (prototype)<\/td>\n1 piece<\/td>\n5\u201310 day lead<\/td>\n<\/tr>\n
MOQ (production)<\/td>\n10 pieces<\/td>\n3\u20136 week lead<\/td>\n<\/tr>\n
Drawing Input<\/td>\nDXF\/DWG\/STEP\/PDF or sample<\/td>\nReverse engineering available<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

<\/span>Why Choose Custom Sprockets?<\/h2>\n
\n
\n
<\/div>\n
Drawing-to-Part Capability<\/div>\n
Submit your 2D drawing (DXF\/DWG), 3D model (STEP\/IGES), or a physical sample \u2014 we reverse-engineer and manufacture to your exact specification, including non-standard tooth profiles.<\/div>\n<\/div>\n
\n
\u26a1<\/div>\n
Rapid Prototype Turnaround<\/div>\n
Single-piece prototypes delivered in 5\u201310 working days \u2014 enabling fast design validation, form\/fit\/function testing, and machine line-clearance before production orders.<\/div>\n<\/div>\n
\n
<\/div>\n
Complex Hub Configurations<\/div>\n
We machine flanged hubs, keyway-and-setscrew, splined bores, press-fit bores, welded-on hubs, and split-hub designs not available in standard catalogues.<\/div>\n<\/div>\n
\n
<\/div>\n
OEM & Volume Supply<\/div>\n
Established OEM supply programmes with quarterly scheduled delivery, consistent lot-to-lot quality control, and full material traceability documentation (EN 10204 3.1 MTCs on request).<\/div>\n<\/div>\n<\/div>\n

Custom Application Gallery<\/h2>\n
\n
\n\"Mining<\/p>\n
\n
\u26cf\ufe0f Mining Industry<\/div>\n
Non-standard large-pitch sprockets for rope-pull and chain-haulage systems<\/div>\n<\/div>\n<\/div>\n
\n\"Food<\/p>\n
\n
Food & Beverage<\/div>\n
Hygienic special-profile SS316 sprockets for FDA\/FSANZ-compliant drives<\/div>\n<\/div>\n<\/div>\n
\n\"Agricultural<\/p>\n
\n
Agricultural OEM<\/div>\n
Custom tooth-count sprockets for proprietary harvester drive systems<\/div>\n<\/div>\n<\/div>\n
\n\"Special<\/p>\n
\n
\ufe0f Special Machinery<\/div>\n
Bespoke timing sprockets, silent-chain sprockets, and rack-tooth profiles<\/div>\n<\/div>\n<\/div>\n<\/div>\n

Customer Reviews<\/h2>\n
\n
\nSteve C.<\/span>
\n\u2605\u2605\u2605\u2605\u2605<\/span>
\n Australia<\/span><\/div>\n
“We needed a non-standard Z=37 sprocket in 40Cr alloy steel with a splined bore \u2014 prototype delivered in 8 days, production batch in 4 weeks. Exactly to drawing.”<\/p>\n
Custom Z=37 Alloy Steel Sprocket · March 2025<\/div>\n<\/div>\n<\/div>\n
\n
\nIngrid H.<\/span>
\n\u2605\u2605\u2605\u2605\u2605<\/span>
\n Germany<\/span><\/div>\n
“OEM supply programme running for 2 years \u2014 zero quality escapes across 4 batches. Ever-power consistently achieves our Cpk requirement of 1.67 on critical dimensions.”<\/p>\n
Custom ISO 16B-1 Z=28 Sprocket · February 2025<\/div>\n<\/div>\n<\/div>\n
\n
\nCarlos M.<\/span>
\n\u2605\u2605\u2605\u2605\u2605<\/span>
\n Mexico<\/span><\/div>\n
“We sent a worn sample sprocket for reverse engineering \u2014 received dimensioned drawing for approval within 2 days, prototype in 9 days. Impressive speed.”<\/p>\n
Reverse-Engineered Legacy Sprocket · January 2025<\/div>\n<\/div>\n<\/div>\n
\n
\nBen F.<\/span>
\n\u2605\u2605\u2605\u2605\u2606<\/span>
\n New Zealand<\/span><\/div>\n
“Custom stainless sprocket for a food application \u2014 excellent surface finish, material certificate provided. Slight communication delay initially but quality was perfect.”<\/p>\n
Custom SS316 Sprocket Z=21 · April 2025<\/div>\n<\/div>\n<\/div>\n

FAQ<\/h2>\n
\n\n►  What information do I need to provide for a custom sprocket?<\/summary>\n
Ideally: a 2D drawing (DXF or PDF) or 3D model (STEP). We need: chain pitch\/standard, tooth count, outer diameter, bore diameter, keyway dimensions, material, heat treatment, and surface finish requirements. We can also work from a physical sample.<\/div>\n<\/details>\n
\n\n►  What is the minimum order for a custom prototype?<\/summary>\n
One piece. Prototype lead time is typically 5\u201310 working days depending on complexity. For urgent requirements, contact us to discuss expedite options.<\/div>\n<\/details>\n
\n\n►  Can you reverse-engineer a sprocket from a sample?<\/summary>\n
Yes. Send the sample to our technical team; we will measure and create a dimensional drawing for your approval before manufacturing. Reverse-engineering service is typically included in the prototype cost.<\/div>\n<\/details>\n
\n\n►  Do you offer non-standard tooth profiles?<\/summary>\n
Yes. We can produce non-involute, modified-addendum, and custom-profile teeth for special drive systems. Consult our engineering team for feasibility and lead time.<\/div>\n<\/details>\n
\n\n►  What quality documentation is available for custom orders?<\/summary>\n
We provide dimensional inspection reports, hardness test certificates, and material test certificates (EN 10204 2.2 or 3.1) on request. First Article Inspection (FAI) reports are available for OEM programmes.<\/div>\n<\/details>\n

Custom Order Process<\/h2>\n
    \n
  1. Submit your drawing, 3D model, or sample to our engineering team via the enquiry form or email.<\/li>\n
  2. Receive a technical review and quotation within 1\u20132 business days.<\/li>\n
  3. Approve drawing\/quotation; we begin manufacturing on receipt of deposit.<\/li>\n
  4. Prototype (1 piece) delivered in 5\u201310 working days for dimensional review and trial fitting.<\/li>\n
  5. Confirm approval; production batch manufactured and dispatched per agreed schedule.<\/li>\n<\/ol>\n
    \n📝 Submit Custom Sprocket Enquiry<\/a><\/div>\n
    ✓ ISO 9001:2015<\/span>✓ ANSI B29.1<\/span>✓ ISO\/DIN 8187<\/span>✓ JIS B 1801<\/span>✓ BS\/DIN Standards<\/span>✓ GB Standards<\/span><\/div>\n
    \n
    \n\"Ever-power<\/p>\n
    \n

    Why Choose Ever-power Australia?<\/h3>\n

    We are a vertically integrated manufacturer with over 25 years of chain drive experience. Our facility spans 35,000 m² and produces over 4 million sprockets per year. We supply OEM partners, distributors, and direct industrial buyers across Australia, with products meeting GB, ISO, ANSI, JIS, DIN and BS standards.<\/p>\n

    \nBersertifikasi ISO 9001<\/span>
    \n4M+ pcs\/year<\/span>
    \nOEM Capable<\/span>
    \nAU Stock Available<\/span><\/div>\n<\/div>\n<\/div>\n<\/div>\n
    \n

    Ready to Order? Get a Free Quote Today<\/h3>\n

    Our engineering team is available 24\/7 to assist with specifications, custom designs, and volume pricing for Australian businesses.<\/p>\n

    📩 Request a Quote<\/a>
    \n 
    \n    🔍 Browse All Products<\/a><\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

    Our Custom Non-Standard Sprocket<\/strong> service delivers engineered-to-drawing sprockets<\/strong> for applications where off-the-shelf products cannot meet the required tooth count, bore configuration, material, hub geometry, or surface treatment. With in-house CNC hobbing, machining, and heat-treatment capability, we produce rapid prototypes in 5\u201310 days and production batches in 3\u20136 weeks \u2014 the trusted partner for OEM manufacturers, plant engineers, and system integrators across Australia.<\/p>","protected":false},"featured_media":2726,"comment_status":"closed","ping_status":"open","template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_cat":[6693],"product_tag":[6875,6873,6877,6874,6876],"class_list":{"0":"post-2853","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-sprockets","7":"product_tag-bespoke-chain-drive","8":"product_tag-custom-sprocket","9":"product_tag-made-to-drawing-sprocket","10":"product_tag-non-standard-sprocket","11":"product_tag-special-tooth-sprocket","13":"first","14":"instock","15":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/wheelsprocket.xyz\/id\/wp-json\/wp\/v2\/product\/2853","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/wheelsprocket.xyz\/id\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/wheelsprocket.xyz\/id\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/wheelsprocket.xyz\/id\/wp-json\/wp\/v2\/comments?post=2853"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/wheelsprocket.xyz\/id\/wp-json\/wp\/v2\/media\/2726"}],"wp:attachment":[{"href":"https:\/\/wheelsprocket.xyz\/id\/wp-json\/wp\/v2\/media?parent=2853"}],"wp:term":[{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/wheelsprocket.xyz\/id\/wp-json\/wp\/v2\/product_cat?post=2853"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/wheelsprocket.xyz\/id\/wp-json\/wp\/v2\/product_tag?post=2853"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}