Solution Description
one. CZPT Design and style and Manufacturing by ourselves.
2. Shipping and delivery on time
3. Quality technique in place
4. OEM and ODM services provided.
5. Some Q and A as underneath.
Customer’s Question | Our Reply |
What is the portion material that you can function with? | Plastic injection quality, PVC, Abdominal muscles, Personal computer, PP, POM, PA, PBT with GF or not. |
Who patterns the molds? | Molds layout in home. |
What plans they know? | normally UG. |
How a lot of molds can they design and style concurrently? | Normally, 20 molds per thirty day period |
Can you during the production procedure make the modification of the existing mould and start off the producing once again? | Yes, we can modify the molds if the modification is affordable |
Have you microwelding for the modification of molds? | Yes, if required, we will use welding for mildew modification, or make a new insert. |
Of what materials do you make the major parts of the molds? What is the rigidity? | For the mold core, we use H13, P20, 718, 8402, 8407 etc, hardness about 52HRC. |
Do you make business molds, what supplies do you use, what is the rigidity, what is the value? | Yes, we can make industrial molds for every customer’s requests, the cost is circumstance by case. |
What time do you need to have for the developing and production of 1 mold? | Normally 35-60 days for a new mold, relies upon on the mould dimensions and portion geometry. |
Who can make the molds? | We make the molds. |
Explain the structure of the generation, how numerous molds can they make concurrently? | Normally, produce fifteen-twenty new molds per month |
What gear have they, how several models? | from 18 ton- 2000Ton |
How numerous perform locations are there in the shop? | We have 4 building for the workshop about 6,600 square meters. |
Who tends to make the plastic parts? | We make the plastic elements. |
Can you make tiny batches of experimental parts in the quantity to one thousand pcs? | Yes, we can make tiny batch, like 1,000pcs. |
Can you function with Chinese molds, produced at yet another company? | one. Need to see if the mildew by other Chinese enterprise is in great situation. 2. Will demand value if we want to repair the instrument. |
Can you make prototypes of plastic parts according to our drawings 3D Solid by means of the adhering to technologies: CNC of Computer normal and transparent, CNC of Pc organic with painting, CNC of Abdominal muscles | Sure, we can do. 2 they’re prototypes for the two Personal computer and aluminum |
What is the precision at the producing by indicates of CNC technologies? | By CNC to make prototypes, regular precision is +/-.10mm |
Do you polish the clear components? | For clear prototypes, we do polish or use texture. For generation of clear components, we make it by injection molding directly. |
SLA. What is the precision, what is the content? | The SLA we chat is 3d printing, use gentle-delicate resin, produced in China, precision is +/-.10mm. |
Can you make prototypes in silicone molds? | We can make prototypes in silicone molds |
Mould Existence | 100K- to 150K photographs |
Packing material | Wooden box |
Hot Runner | HASCO, DME and so forth. |
Application: | Industry |
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Manufacturing Method: | Injection Moldling |
Toothed Portion Shape: | Bevel Wheel |
Material: | Plastic |
Type: | Circular Gear |
Payment Term: | Negotiable |
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Customization: |
Available
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Customer’s Question | Our Reply |
What’s the part material that you can work with? | Plastic injection grade, PVC, ABS, PC, PP, POM, PA, PBT with GF or not. |
Who designs the molds? | Molds design in house. |
What programs they know? | normally UG. |
How many molds can they design simultaneously? | Normally, 20 molds per month |
Can you during the production process make the modification of the existing mold and start the manufacturing again? | Yes, we can modify the molds if the modification is reasonable |
Have you microwelding for the modification of molds? | Yes, if necessary, we will use welding for mold modification, or make a new insert. |
Of what materials do you make the main parts of the molds? What is the rigidity? | For the mold core, we use H13, P20, 718, 8402, 8407 etc, hardness about 52HRC. |
Do you make commercial molds, what materials do you use, what is the rigidity, what is the cost? | Yes, we can make commercial molds per customer’s requests, the cost is case by case. |
What time do you need for the designing and manufacturing of one mold? | Normally 35-60 days for a new mold, depends on the mold size and part geometry. |
Who makes the molds? | We make the molds. |
Describe the structure of the production, how many molds can they make simultaneously? | Normally, develop 15-20 new molds per month |
What equipment have they, how many units? | from 18 ton- 2000Ton |
How many work places are there in the shop? | We have 4 building for the workshop about 6,600 square meters. |
Who makes the plastic parts? | We make the plastic parts. |
Can you make small batches of experimental parts in the quantity to 1000 pcs? | Yes, we can make small batch, like 1,000pcs. |
Can you work with Chinese molds, made at another enterprise? | 1. Need to see if the mold by other Chinese enterprise is in good condition. 2. Will charge cost if we need to repair the tool. |
Can you make prototypes of plastic parts according to our drawings 3D Solid by means of the following technologies: CNC of PC natural and transparent, CNC of PC natural with painting, CNC of ABS | Yes, we can do. 2 they’re prototypes for both PC and aluminum |
What is the precision at the manufacturing by means of CNC technology? | By CNC to make prototypes, normal precision is +/-0.10mm |
Do you polish the transparent parts? | For transparent prototypes, we do polish or apply texture. For production of transparent parts, we make it by injection molding directly. |
SLA. What is the precision, what is the material? | The SLA we talk is 3d printing, use light-sensitive resin, made in China, precision is +/-0.10mm. |
Can you make prototypes in silicone molds? | We can make prototypes in silicone molds |
Mould Life | 100K- to 150K shots |
Packing material | Wooden box |
Hot Runner | HASCO, DME etc. |
Application: | Industry |
---|---|
Manufacturing Method: | Injection Moldling |
Toothed Portion Shape: | Bevel Wheel |
Material: | Plastic |
Type: | Circular Gear |
Payment Term: | Negotiable |
###
Customization: |
Available
|
---|
###
Customer’s Question | Our Reply |
What’s the part material that you can work with? | Plastic injection grade, PVC, ABS, PC, PP, POM, PA, PBT with GF or not. |
Who designs the molds? | Molds design in house. |
What programs they know? | normally UG. |
How many molds can they design simultaneously? | Normally, 20 molds per month |
Can you during the production process make the modification of the existing mold and start the manufacturing again? | Yes, we can modify the molds if the modification is reasonable |
Have you microwelding for the modification of molds? | Yes, if necessary, we will use welding for mold modification, or make a new insert. |
Of what materials do you make the main parts of the molds? What is the rigidity? | For the mold core, we use H13, P20, 718, 8402, 8407 etc, hardness about 52HRC. |
Do you make commercial molds, what materials do you use, what is the rigidity, what is the cost? | Yes, we can make commercial molds per customer’s requests, the cost is case by case. |
What time do you need for the designing and manufacturing of one mold? | Normally 35-60 days for a new mold, depends on the mold size and part geometry. |
Who makes the molds? | We make the molds. |
Describe the structure of the production, how many molds can they make simultaneously? | Normally, develop 15-20 new molds per month |
What equipment have they, how many units? | from 18 ton- 2000Ton |
How many work places are there in the shop? | We have 4 building for the workshop about 6,600 square meters. |
Who makes the plastic parts? | We make the plastic parts. |
Can you make small batches of experimental parts in the quantity to 1000 pcs? | Yes, we can make small batch, like 1,000pcs. |
Can you work with Chinese molds, made at another enterprise? | 1. Need to see if the mold by other Chinese enterprise is in good condition. 2. Will charge cost if we need to repair the tool. |
Can you make prototypes of plastic parts according to our drawings 3D Solid by means of the following technologies: CNC of PC natural and transparent, CNC of PC natural with painting, CNC of ABS | Yes, we can do. 2 they’re prototypes for both PC and aluminum |
What is the precision at the manufacturing by means of CNC technology? | By CNC to make prototypes, normal precision is +/-0.10mm |
Do you polish the transparent parts? | For transparent prototypes, we do polish or apply texture. For production of transparent parts, we make it by injection molding directly. |
SLA. What is the precision, what is the material? | The SLA we talk is 3d printing, use light-sensitive resin, made in China, precision is +/-0.10mm. |
Can you make prototypes in silicone molds? | We can make prototypes in silicone molds |
Mould Life | 100K- to 150K shots |
Packing material | Wooden box |
Hot Runner | HASCO, DME etc. |
Select sprocket
If you are in the market for a new sprocket, there are several factors to consider. There are two basic types of sprockets: roller sprockets and flat bore sprockets. Each has its pros and cons, so it’s important to choose the right one for your needs.
Roller sprocket
A roller sprocket is a mechanical device used to turn a rotating shaft. The size of the sprocket depends on its speed and the size of the chain. It has a wide range of applications. In addition, it is a versatile mechanical device that is an excellent choice for a variety of applications.
To understand the design of a roller sprocket, you can draw an outline on a piece of paper and draw the radius of the roller. This will help you understand how your teeth are configured. For example, if the teeth of the sprocket are round, the rollers will have a semi-circular profile. Likewise, if the roller is linear, the arc will be tangent to the base circle. This will ensure smooth movement of the rollers, while also transmitting rotational motion with high precision.
The length of the roller chain varies depending on the drive type. In adjustable center drives, the chain should be replaced at 3% elongation, while fixed center drives should be replaced at 15% elongation. You can also check the chain condition of the sprocket by pulling the chain out of the larger sprocket. If the chain is moving off the larger sprocket, it is time to replace the roller chain. Neglecting this aspect can result in damage to the sprocket.
The present invention relates to the manufacture of chain drive sprockets with a backlash-free mechanism. This is achieved by providing a center-to-center offset between the sprocket and roller connection lines. The resulting chain drive is backlash-free and allows full contact between the rollers and teeth.
Roller sprockets are critical components to ensure maximum efficiency and uptime. Its dimensions—bore bore, hub diameter, and through-hole length—are important. Additionally, the size of the roller sprockets varies according to the chain pitch, which is the distance between the centers of the roller pins.Roller sprockets can be made of different materials, depending on their purpose. Most sprockets are made of metal or reinforced plastic. Some have bosses, some are shaped like wheels. Sprockets can be made of easily machined steel or resin. Different types of chains will engage different sprockets.
In addition to being used to mesh with chain drives, roller sprockets come in many different styles and bores. They are versatile and are often used with roller chains. Some are made of 1045CD carbon steel and have hardened teeth. Additionally, they are fully ANSI B29.1 compliant and some are manufactured for OEMs and aftermarket suppliers.
Flat hole sprocket
Flat bore sprockets are sprockets that are not specially machined. Flat bore sprockets do not have set screws, keyways or other special features. These features often require additional machining prior to installation. An important thing to keep in mind when buying a flat bore sprocket is the maximum bore. This refers to the maximum size that can be drilled without compromising structural integrity. Such measurements are usually listed in supplier directories.
Flat bore sprockets are available with standard bore or metric bore. Sprockets are used with specific chains. All chains are manufactured to a standard called “pitch”. The pitch is the distance from the center of one needle to the center of the next needle.
Steel split sprocket
Steel split sprockets can be used in a variety of industrial applications. These sprockets can be used in a range of applications, from forestry and mining to food and plastics processing. These types of sprockets are available in a variety of bores, tooth counts, and sprocket styles. Some types are also abrasion resistant.
There are several manufacturers that offer steel split sprockets. Made from high carbon steel, they are available in split, solid and removable rim versions. These sprockets are also suitable for hydraulic or pneumatic systems. Some manufacturers also offer service and support, including life cycle performance analysis, customer part numbers, and barcodes.
Split sprockets are ideal for applications where the drive shaft is large and multiple sprockets are mounted on the same shaft. For example, large conveyor chain sprockets may require the use of a crane to install and may result in increased downtime. Split sprockets also make installation in tight spaces easier. They can also be easily assembled without disassembling the shaft assembly.
Split sprockets are available in stock and custom sizes. small Stainless steel sprockets are also available, as are split flat top conveyor sprockets. They are commonly used in conveyors and robotic systems. Certain types of sprockets are suitable for specific applications, including woodworking, food processing, and woodworking.
Dimensions of split sprockets may vary by application. For example, split hub sprockets can range from one-half inch to one-tenth of an inch. Additionally, split hub sprockets have bolt circle diameters ranging from three-quarters to thirteen inches.
editor by czh 2023-01-15